2. Product Overview
After 3 years of technical research, the company’s technical
research and development department has developed servo flexible
bending center with cutting-edge technologies. The speed is only
0.2 second per bending motion. The equipment can automatically bend
up and down according to the bending programming to achieve an arc,
The combination of flattening bending and various angles saves a
lot of labor and tool costs for processing.
The max. size of the panel processed is 2500mmx1250mm, and the
system controls up to 10 axes -X, Y, C, V1, V2, Z1, Z2, W1, W2, and
P.
3. Main Technical Parameters
| Technical Parameters | Unit | Model |
| AT-HS3000 |
| Feeding Structure | / | Clamping Arm |
| Bending Length | mm | 2500 |
| Maximum Bending Height | mm | 110 |
| Minimum Bending Height | mm | 7 |
| Min. Inner Size of Four-side Bending | mm | 160*240 |
| Min. Inner size of One-side Bending | mm | 160 |
| Minimum Arc Radius | mm | 2 |
| Minimum Continuous Bending Speed | s | 0.5 |
| Bending Angle | ° | 0-90,up 1.5mm 0-180,≤1.5mm
|
| Axes Controllable | Set | 13 |
| Maximum Feeding Speed | m/min | 120 |
| Equipment Size | mm | 6200*3800*2500 |
| Equipment Weight | Ton | 23 |
| Total Power | KW | 43 |
| Average Power | KW | 5 |
| Workbench Structure | / | Brush & Rolling Bead |
| Speed Adjustment | | Standard |
| Advanced Command | | Standard |
| Arc Command | | Standard |
| Loading Robot Interface | | Standard |
| Hinge Tooling | | Optional |
Note: The angle range for thick panel bending is from negative 90°
to positive 90°.
4. Main Component Configuration
| NO. | ITEM | BRAND |
| 1 | System Control Unit | Independent R&D AIOTEK |
| 2 | Servo Unit | Cooperative R&D |
| 3 | Linear Guide | Rexroth |
| 4 | Ball Screw | HIWIN |
| 5 | Main Electrical Components | Schneider |
| 6 | Bearing | NSK |
| 7 | Reducer | Taiwan Wanxin |
| 8 | Pneumatic parts | Airtac |
5. Thickness Range of Sheet Metal (Can be customized)
| Material | Max. Thickness(mm) |
| Stainless Steel(SS) | 1.0 |
| Carbon Steel (MS) | 2.0 |
| Aluminum(AL) | 3.5 |
6. Frame and Bending Demo
Frame
◆Servo flexible bending center frame. The frame adopts
high-strength welding structure, the main structure is stable with
a long service life.
◆Heat treatment to remove internal stress, strong rigidity, heavy
tonnage, ensuring long-term stability of the machine accuracy, and
improving the bending accuracy, reliability and durability of the
bending center.
Bending Demo
◆Downward Bending ◆Upward bending
Taiwan HIWIN Bead Screw
Rexroth Linear Guider
Japan NSK Bearing
7. Documents, Tools and Spare Parts
1. Documents
| No. | Item | Quantity | Unit |
| 1 | Packing List | 1 | COPY |
| 2 | Certificate | 1 | COPY |
| 3 | Manual | 1 | COPY |
| 4 | Foundation Drawing | 1 | COPY |
| 5 | Electric Schematic Diagram | 1 | COPY |
| 6 | CNC System Information | 1 | COPY |
2. Tools and Spare Parts
| No. | Item | Remark | Quantity |
| 1 | Plum Spanner | M42 | 1 SET |
| 2 | Hexagonal Socket Wrench | S1.5-S10 | 1 SET |
| 3 | High Pressure Oil Gun | | 1 PCS |
| 4 | Hose | Ø 8 | 5 M |
| 5 | T-Tee | Ø 8 | 2 PCS |
| 6 | Foundation Accessories | | 1 SET |
| 7 | Nylon Cable Tie | L200 | 30 PCS |
| 8 | Socket Head Screws | M10*45 GRADE 12.9 | 6 PCS |
8. User Preparation
1. Power supply: 380V, 50HZ, the voltage fluctuation is -5%～+10%;
when the voltage fluctuates greatly, the user must be equipped with
a voltage stabilizer, otherwise it will cause the low-voltage
electrical appliance to be in an abnormal working state, and the
life of the electrical device will be reduced or Problems such as
damage, scrapped processed products, stopping of work caused by
motor alarms, and damage to computer hard disks.
2. Air source: output 0.6Mpa or more, dry and clean compressed air,
air supply volume 0.3m3/min; if the air is not dry enough, the user
should be equipped with a refrigeration dryer, otherwise there will
be water in the pneumatic parts and the friction resistance of the
piston will change If the sealing ring is worn out, it will cause
problems such as air leakage. Especially in winter, it is easy to
freeze, which will cause aggravated damage to the pneumatic
components.
3. Ambient temperature: 0°C ～ +40°C; lower than 0°C will cause the
oil-water separator, gas tank and other parts that may contain
water to freeze. The lubricating oil will be too viscous due to low
temperature, which will affect the lubricating, Resulting in damage
or failure of components.
4. Environmental humidity: relative humidity 20～80%RH
(non-condensing).
5. Keep away from strong vibration sources and electromagnetic
interference; if the distance is too close, the user must be
equipped with a filter, otherwise it will cause computer screen
flickering, LED light flickering, driver alarm, encoder
abnormality, or interference with other nearby equipment.
6. An environment with little dust, no harmful and corrosive gases.
7. The foundation is prepared according to the supplier's
foundation plan.
8. The user should select personnel who have a high school level or
above, understand basic computer operations, and can work in this
position for a long time for training.
Qingdao Aiotek Intelligent Equipment Co., Ltd.
